CL1200大尺寸全自動化錫膏印刷機器人產品規格書

一、CL1200產品結構圖
刮刀壓力閉環系統附帶數顯功能
Scraper pressure closed loop system with digital display function
電動支撐平臺能夠根據PCB版厚度自動調整支撐高度
The electric support platform can automatically adjust the support height according to the thickness of PCB
X、Y、O平面三角校正機采用閉環控制直線電機
X, Y, O plane triangulation machine adopts closed-loop control linear motor
噴淋式清洗可以根據PCB尺寸自動調整加注量和范圍
Spray type cleaning can automatically adjust the filling amount and range according to the PCB size
防止喇叭口
Bell mouth
運輸導軌為雙導軌為保證PCB板的長期一致性和穩定性
The transportation guide rail is double guide rail to ensure the long-term consistency and stability of PCB
一,產品概述:
1, 功能概述:
CL-1200是一款高精度大尺寸印刷機器人(High Precision Auto Paste Printer)。在表面組裝工藝生產(SMT)中,用于高精度的鋼網印刷或漏版印刷的專用大尺寸生產機器。
Function overview:
The cl-1200 is a High Precision Auto Paste Printer. In the surface assembly process production (SMT), a special large-size production machine for high-precision stencil printing or leak printing.
LED,通訊,液晶電視,機頂盒,家庭影院,車載電子,醫療電力設備,航天航空等產品/設備的生產制造, 和一般電子產品的生產加工。
Application scope:
二、產品規格、技術參數(Specification)
*以下測試數據是在環境溫度25攝氏度,60%濕度情況下。
項目 |
|
參數 |
|
重復定位精度(Repeat Position Accuracy) |
±0.01mm |
||
印刷精度(Printing Accuracy) |
±0.025mm |
||
印刷速度/周期(Cycle Time) |
<12s (Exclude Printing & Cleaning) |
||
換線時間(Products Changeover) |
<5Min |
||
鋼網尺寸/最小(Screen Stencil Size/Min) |
1300mmX300(標準);730mm X 300mm(選配,需更換導軌壓板) |
||
鋼網尺寸/最大(Screen Stencil Size/Max) |
1500mm X 750mm |
||
鋼網尺寸/厚度(Screen Stencil Size/Thickness) |
20mm ~ 40mm |
||
PCB印刷尺寸/最小(PCB Size/Min) |
80 X 55mm |
||
PCB印刷尺寸/最大(PCB Size/Max) |
1200 X 340mm |
||
PCB印刷尺寸/厚度(PCB Size/Thickness) |
0.6 ~ 6mm(0.6以下的板需配載具) |
||
PCB彎曲度(PCB Warpage Ratio) |
<1%(對角線長度為基準) |
||
底部間隙(Bottom of Board Size) |
15mm |
||
板邊緣間隙(Edge of Board Size) |
3mm |
||
傳送高度(Transport High) |
900±40mm |
||
傳送方向(Transport Direction) |
左-右;右-左;左-左;右-右 |
||
運輸速度(Transport Speed) |
50 ~ 1200mm/sec 可編程控制 |
||
PCB的定位
(Board Location) |
支撐方式(Support System) |
磁性頂針/邊支持塊/柔性自動頂針(選配) |
|
夾緊方式(Clamping System) |
彈性側夾/Z向壓片/真空吸(選配) |
||
印刷頭(Print head) |
可編程電控印刷頭 |
||
刮刀速度(Scraper Speed ) |
10 ~ 200mm/sec |
||
刮刀壓力(Scraper Pressure) |
0~30kg 程序控制(標配)/數顯閉環壓力反饋(選配) |
||
刮刀角度(Scraper Angle) |
60°(Standard 標準)/55°/45° |
||
刮刀類型(Scraper Type) |
鋼刮刀(標配) 膠刮刀、其它類型刮刀需訂制 |
||
鋼網分離速度(Stencil Separation Speed) |
0.01~125mm/sec可編程三段控制 |
||
清洗方式(Cleaning Method) |
干擦 、濕擦、抽真空(選配)(可編程任意組合) |
||
工作臺調整范圍(Table Adjustment Range) |
X: ±8mm;Y:±10mm;θ:±2° |
||
影像基準點類型() |
標準幾何形狀基準點,焊盤/開孔 |
||
攝像機系統(Camera System) |
CCD相機/遠心同軸視覺系統/四路獨立同軸/環形LED光源 |
||
使用空氣(Air Pressure) |
4 ~ 6Kg/cm2 |
||
耗氣量(Air Consumption) |
約0.007m3/min |
||
控制方法(Control Method) |
PC Control |
||
電源(Power Supply) |
AC:220±10%,50/60HZ 1Φ 1.5KW |
||
機器外形尺寸(Machine Dimensions) |
2220(W) x 1220(D) X1500(H)mm(去除燈塔高度,參見產品外圍尺寸圖) |
||
機器重量(Weight) |
Approx:1500Kg |
||
工作環境溫度(Operation Temperature) |
-20°C ~ +45°C |
||
工作環境濕度(Operation Humidity) |
30%~60% |